Experts in Electro-Mechanical Assembly in Colorado

At Mikron MFG, we specialize in delivering precision electro-mechanical assembly services tailored to meet the unique needs of our clients in Colorado and beyond. With years of expertise in integrating electrical and mechanical components, we provide reliable and high-quality solutions that power a wide range of industries, including aerospace, automotive, industrial automation, and consumer electronics.

What Is Electro-Mechanical Assembly?

Electro-mechanical assembly is the process of combining electrical and mechanical components into a fully functional product or system. This intricate process involves integrating wiring, circuit boards, sensors, motors, switches, and other electronic parts with mechanical elements such as enclosures, gears, and fasteners. Mikron MFG excels in every aspect of this process, from design and prototyping to final assembly and testing.

The Mikron MFG Electro-Mechanical Assembly Process

At Mikron MFG, we follow a systematic and precise approach to electro-mechanical assembly, ensuring exceptional quality and performance in every product we build. Below is a breakdown of our assembly process:

1. Design and Prototyping

• Conceptual Design: Our team uses state-of-the-art CAD (Computer-Aided Design) software to design products that seamlessly integrate electrical and mechanical components.
• Prototyping: We create prototypes to test functionality, fit, and integration, leveraging advanced technologies like 3D printing and quick-turn PCB assembly.

2. Component Sourcing

We source high-quality components from trusted suppliers to ensure reliability and performance.

• Electrical Components: Printed circuit boards (PCBs), sensors, connectors, cables, motors, and microcontrollers.
• Mechanical Components: Enclosures, brackets, fasteners, gears, and other structural elements.

3. Subassembly Preparation

Our team prepares subassemblies to streamline the final assembly process:

• Cable and Wiring Harness Assembly: Wires are cut, stripped, crimped, and bundled into harnesses, then tested for continuity.
• PCB Assembly: Surface-mount technology (SMT) or through-hole components are soldered to PCBs, followed by automated optical inspection (AOI).

4. Mechanical Assembly

• Part Installation: We fit together mechanical parts such as enclosures, brackets, and frames with precision.
• Fastening and Joining: Components are secured using screws, rivets, adhesives, or welds.
• Precision Alignment: Critical parts, such as motors or gears, are aligned to ensure optimal performance.

5. Integration of Electrical and Mechanical Components

• Electrical components are carefully installed and connected to the mechanical framework.
• Wiring harnesses are routed and secured, using anti-vibration techniques like grommets and strain relief to enhance durability.

6. Testing and Quality Control

Quality is at the heart of everything we do. Our testing protocols include:

• Functional Testing: Verifying the functionality of circuits, motors, and sensors.
• System-Level Testing: Ensuring seamless interaction between electrical and mechanical systems.
• Environmental Testing: Simulating real-world conditions such as temperature extremes and vibrations.

7. Final Assembly and Packaging

• Products are completed by sealing enclosures and adding cosmetic components such as bezels and displays.
• Finished products are packed in protective materials to ensure safe transportation and delivery.

Why Choose Mikron MFG for Electro-Mechanical Assembly?

1. Expertise Across Industries: With extensive experience in industries like aerospace, automotive, and industrial automation, we understand the specific requirements of each sector.
2. Advanced Capabilities: Our state-of-the-art facilities and equipment ensure precision and efficiency at every stage of the assembly process.
3. Quality Assurance: From prototyping to final assembly, we maintain rigorous quality control standards to deliver reliable, high-performance products.
4. Customer-Centric Approach: We work closely with our clients to understand their needs and deliver tailored solutions that exceed expectations.

Applications of Mikron MFG’s Electro-Mechanical Assemblies

Our expertise in electro-mechanical assembly allows us to create products that serve a wide range of applications, including:

• Robotics: Integrating motors, sensors, and structural components for advanced robotic systems.
• Control Panels: Designing and building compact, reliable control units for industrial machinery.
• Automotive Systems: Assembling engine control units (ECUs), safety systems, and dashboard displays.
• Medical Devices: Manufacturing diagnostic and surgical equipment with precision and reliability.

Partner with Mikron MFG

Mikron MFG’s commitment to innovation, quality, and customer satisfaction makes us a trusted partner for electro-mechanical assembly in Colorado. Whether you need a simple assembly or a complex, multi-functional system, our team has the expertise and resources to deliver.

Contact us today to learn how we can help bring your next project to life with our expert electro-mechanical assembly services.